Process Modeling, Performance Analysis and Configuration Simulation in Integrated Supply Chain Network Design

(ABSTRACT) Supply chain management has been recently introduced to address the integration of organizational functions ranging from the ordering and receipt of raw materials throughout the manufacturing processes, to the distribution and delivery of products to the customer. Its application demonstrates that this idea enables organizations to achieve higher quality products, better customer service, and lower inventory cost. In order to achieve high performance, supply chain functions must operate in an integrated and coordinated manner. Several challenging problems associated with integrated supply chain design are: (1) how to model and coordinate the supply chain business processes, specifically in the area of supply chain workflows; (2) how to analyze the performance of an integrated supply chain network so that optimization techniques can be employed to improve customer service and reduce inventory cost; and (3) how to evaluate dynamic supply chain networks and obtain a comprehensive understanding of decision-making issues related to supply network configurations. These problems are most representative in the supply chain theory's research and applications. There are three major objectives for this research. The first objective is to develop viable modeling methodologies and analyzing algorithms for supply chain business processes so that the logic properties of supply chain process models can be analyzed and verified. This problem has not been studied in integrated supply chain literature to date. To facilitate the modeling and verification analysis of supply chain workflows, an object-oriented Petri nets based modular modeling and analyzing approach is presented. The proposed, structured, process-modeling algorithm provides an effective way to design structured supply chain business processes. The second objective is to develop a network of inventory-queue models for the performance analysis and optimization of an integrated supply network with inventory control at all sites. An inventory-queue is a queueing model that incorporates an inventory replenishment policy for the output store. This dissertation extends the previous work done on the supply ii network model with base-stock control and service requirements. Instead of one-for-one base stock policy, batch-ordering policy and lot-sizing problems are considered. In practice, the assumption of uncapacitated production is often not true, therefore, GI x /G/1 queueing analysis is used to replace the M x /G/∞ queue based method. To determine the replenishment lead times of items at the stores, a fixed-batch target-level production authorization mechanism is employed to explicitly obtain performance measures of the supply chain queueing model. The validity of the proposed model is illustrated …